Leaf Spring Manufacturing Equipment
Since the day of establishment in 1910, Morita & Company has greatly developed with growth of Automobile industry. Our achievement and its originality has been approved as a leading brand for spring manufacturing machines, and M&C brand has gained high trusts internationally.
STEP 4EYE FORMING
Eye Forming Unit
This machine automatically forms heated end of leaf springs into eye shape.
Eye Forming UnitN505E-2
Overview
This unit is a automatic equipment to roll an heated end of leaf spring to eye shape. Pre-bending/end cutting and eye rolling is separated as two processes. As a forming jig is simple construction and its change can easily done, a change-over is very short and cost saving can be expected. A production data is input by ten key method. This data can be stored in memory for each type of product.
Constitution
- De-palletizer (Option)
- Extracting Device from End Heating Furnace
- End Bending/End Cutting Machine and Positioning Device
- Loader, Unloader
- Eye Forming Machine and Positioning Device
- Unloader
- Scrap Conveyor (Option)
- Pool Conveyor (Option)
- Palletizer (Option)
Specification
*Table can be scrolled horizontally
| Specification of Product | Leaf Thickness(Eye Rolling Part) | 5 - 16 mm (Max. 35 mm at Center Part) |
|---|---|---|
| Leaf Width | Max. 35mm | |
| Material Length before Eye Rolling | 45～101.6mm | |
| Eye Span after Eye Rolling | 1000～2300mm | |
| Specification of Machine | End Bending/End Cutting Machine Leaf Clamp | Hydraulic Drive |
| End Bending /End Cutting | Hydraulic Drive | |
| Eye Forming Machine Grip for Rolling |
Hydraulic Drive | |
| Rolling | AC servo motor drive | |
| Leaf Support /Berlin Eye | Hydraulic Drive | |
| Cycle Time | Normal Eye 9 - 10 sec (about 300 eye/Hr.) Berlin Eye 13 - 16 sec (about 200 eye/Hr) |
|